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SAG Mill Ball Sizing - Grinding & Classification Circuits ...

With high aspect ratio SAG mills total charge to ball charge ratio should be greater than 2 (up to 2.5) for a coarse mill feed (say F80 > 110 mm). If the mill feed size is fine, say 50 mm or 30 mm, then you are looking at a total charge to ball charge ratio of about 1.5-1.6.

effect of balls charge on sag mill performance

3.5.2.2 Ball Mills The ball mill accepts the SAG or AG mill product Ball mills give a controlled final grind and produce flotation feed of a uniform size Ball mills tumble iron or steel balls with the ore The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds.

20150806 Survey Sample Grinding Circuits-GMG-ICE-v01 …

F80 80% passing size of the circuit feed (μm) HPGR High Pressure Grinding Roll P80 80% passing size of the circuit product (μm) PSD Particle Size Distribution ROM Run-of-Mine SAG Semi-Autogenous Grinding SMC Test® SAG Mill Comminution Test 3. KEYWORDS Autogenous Grinding (AG) mill, Ball mill, Comminution,

feed size for sag mill - nationalcollegenuapada.org.in

SAG Mill I 12 Ø Effect of SAG Mill Feed Size Distribution and Ore Variability Ø Mill liner design modifications and Ø Circuit Design Considerations That Influenced Throughput. Chat Online; Back to Basics Hammer Milling and Jet Milling .

(PDF) Optimisation of the Sossego SAG mill | Mauricio ...

A implemented at the Sossego SAG mill, briefly described as follows. SPLIT on-line size distribution analyzer was later installed at the SAG mill feed conveyor. All these actions resulted in a much more controlled First Generation size distribution of primary crusher discharge. Table 3 shows the results obtained during May 2006.

FREDA REBECCA SAGMILLING CIRCUIT OPTIMIZATION

respect with SAG mills being increasingly less sensitive as the ball charge is increased (Morrel S and Valery W, 2001). 2.2. EFFECT OF FEED SIZE DISTRIBUTION ON SAG MILLING The qualitative effect of changes in particle size distributions (PSD) on the SAG mill performance can be addressed by using the grind curves.

Application of Operating Work Indices in Autogenous ...

AG/SAG mill product that needs additional grinding in the ball mill, or "Corrected Ball Mill Feed." T2' is the 80% passing dimension of the Corrected Ball Mill Feed. Figure 1. Comparison of the Particle Size Distribution Slopes Figure 2. Relationship Between the Transfer Size Distribution Slope and T 80 or AWi0/BWi Figure 3.

Ø Effect of SAG Mill Feed Size Distribution and Ore ...

SAG Mill I-12 Ø Effect of SAG Mill Feed Size Distribution and Ore Variability Ø Mill liner design modifications, and Ø Circuit Design Considerations That Influenced Throughput

Ø Effect of SAG Mill Feed Size Distribution and Ore ...

Ø Manipulation of SAG Mill Operating Parameters (eg. load, ball charge, speed and density) Ø Maximising Pebble Recycle Load and Crusher Interaction With the SAG Mill I-12 Ø Effect of SAG Mill Feed Size Distribution and Ore Variability Ø Mill liner design modifications, and Ø Circuit Design Considerations That Influenced Throughput

SAG Mill Grinding Circuit Design - 911metallurgist.com

By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of this method is to direct pebble-crushing circuit product to the ball-mill sump for secondary milling: while convenient, this has the ...

sag mill feed size - chirurgiaplasticainforma.it

sag mill feed size distribution. SAG Mill Grinding Circuit Design - Metallurgist &, Critical-sized particles are those where the product of the mill feed-size distribution and the mill breakage rates result in a buildup of a size range of material in the mill load, the accumulation of which limits the ability of the mill …

Model:Morrell SS SAG - SAGMILLING.COM

Ball mill Wi test closing screen size, umclosing, µm; Ball mill Wi test product size, P 80, µm; Ball mill Wi test feed size, F 80, µm; Ball mill Wi grams per revolution at test conclusion, gpr; Required parameters. F 80, µm is the 80% passing size of the fresh feed to the circuit (expected to be a Bond-compatible size distribution). P 80 ...

(PDF) Influence of feed size on AG / SAG mill performance

The feed size distribution together with the ore characteristics (hardness, lithology, alterations, etc.) are the most important factors affecting the SAG mills performance.

SAG Mill Optimization using Model Predictive Control

Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

Model:Bond/Barratt SABC Models - SAGMILLING.COM

The ball mill oversize feed factor (EF 4 BM) is always calculated with the rod mill work index for the optimum feed size and the ball mill work index for EF 4 BM. The model assumes that the calculated value of E ssbm + the specified contingency is greater than the sum of E sag + E peb ; …

Minerals | Free Full-Text | Optimizing Performance of SABC ...

This causes a higher variation in the feed rate and particle size distribution in the feed to the SAG mill, which results in a greater variation in the SAG mill power draw in the transition period when the pebble crusher is in operation or not. ... to crush pebbles for recirculation back to the SAG mill feed; and change the number of pebble ...

Modelling SAG milling power and specific energy ...

The feed size distribution is also the implicit result of the ore competence (affecting blasting and crushing performance). This distribution affects the SAG mill load and the load affects directly the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or ...

Mine-to-Mill: The influence of feed size on AG/SAG milling ...

In this presentation an historical perspective of the origins of Mine-to-Mill is described and is followed by a discussion of how AG/SAG feed size affects throughput and specific energy and the factors that in turn influence AG/SAG feed size, such as ore hardness, Run of Mine (RoM) size distribution and crusher operation (both primary and secondary).

SAG Mill | Autogenous and Semi-Autogenous Mills | FL

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

Crushing SAG Mill Critical Size Material

Secondary mill feed – Continuous regulation capability gate to allow controlled distribution of feed between the two ball mills. Finally, if the amount of critical size material removed from the mill is less than the crusher and secondary mills capacities, those mills can also be fed with a small fraction of the SAG mill trommel undersize in ...

sag mill grain size - tis-school.it

sag mill feed size distribution - a-skin.nl. 28-08-2020· The largest SAG mill is 42 (12.8m) in diameter powered by a 28 MW (38 000 HP) motor. A SAG mill with a 44 (13.4m . Chat Online; IMPROVEMENTS IN SAG MILL THROUGHPUT FROM FINER . 1 IMPROVEMENTS IN SAG MILL THROUGHPUT FROM FINER FEED SIZE AT THE NEWMONT AHAFO OPERATION Adrian Dance1 …

INFERENTIAL MEASUREMENT OF SAG MILL PARAMETERS IV ...

The oversize crusher feed size distribution, oscf, and the primary cyclone feed size distribution, pcfd, are estimated utilising the SAG mill grate size and discharge screen aperture sizes and the Rosin-Rammler size distribution function, which has been selected for its convenience and since it "has been found to fit many

Blasting design for increased SAG mill productivity ...

SAG mill throughput is often a bottleneck to increasing plant productivity. Improved size distribution control in the mill feed can be used to increase mill production. This can be accomplished by controlling blast fragmentation as a function of energy input and rock characteristics. Such an approach requires the integration of rock fragmentation and comminution modeling. The optimal mill feed ...

(PDF) SAG mill circuit optimisation at Ernest Henry Mining

Comparison between maximum mill throughput and SAG mill feed size observed from blast #2014 - 003 (270 - standard and 311 standard) and simulated for different blast designs (270 - 2, 270 - 3, 311 ...

A Neural Network Model for SAG Mill Control

SAG specific power range of about 3 to 9 kWh/t for this site. The design of the ore stockpiling and conveying system contributes to fluctuating size distribution with significant short-term segregation occurring under certain operating situations. Depending on ore type and feed size distribution, each SAG mill will process between 700 and 3000 tph.

A Method of C alculating Autogenous/ Semi-Autogenous ...

stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method. Rod mill and AG/SAG mill products are similar and tend to be not as steep as a 0.5 slope when plotted on log-log paper. This is because the particle size distribution (PSD), these mills

Understanding Size Effects of Semi-autogenous Grinding ...

Although it is well known and easily experienced that the feed size distribution influences the throughput and stability of operation of a semi-autogenous grinding (SAG) mill, the details are poorly understood since it is often only the input and output measurements that are used to identify unfavourable in-mill conditions. Load cells and power monitoring are sometimes used but are generally ...

Throughput optimisation in milling circuits

Rock Size Distribution. Rock Distribution of bulk material ie. mineral ore. ... SAG Mill Discharge. Controlling the feed and discharge of a mill is mostly a stabilisation exercise – you need to be able to quickly and accurately control the mill feed rate. If the mill feed setpoint is changed, then the actual feed rate needs to stabilise at ...

Chapter - M MODELLING, SIMULATION, OPTIMIZATION

operation fluctuations. To sample SAG mill fresh feed, belt conveyor was stopped and a sample was taken by removing material over a two-meter length. Operating condition during sampling was recorded. Particle Size distribution of all samples except mill fresh feed and scats reject was determined using 6730 to 38 µm screens.

SPARTA Rock Size Distribution | Process IQ

Size distribution for Mill feed into AG or SAG mills; Crusher Performance monitoring; ROM feed into a plant; Final Product Control. Oversize detection. To maximise the benefit of the SPARTA system it is advised that it is incorporated into the mill control philosophy or …

Modelling SAG milling power and specific energy ...

distribution affects the SAG mill load and the load affects directly the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not con-sider the projected feed size distribution it is likely that this mill

Influence of Feed Size on Ag Sag Mill Performance

Mill Weight Power Top Size Figure 4: Feed Top Size vs. SAG Mill Performance 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 13:00 14:00 15:00 …